As a UK-leading manufacturer of smoke control products, we’re right in the thick of this shift, and it’s changing the way buildings are delivered, for the better.
In short: it’s the process of applying factory thinking to how we build.
That might mean complete volumetric units built off-site, or it could be individual components like staircases, balconies, or mechanical smoke extract fan pods delivered ready to install. Either way, the key principle is the same: build it in a controlled environment, then install it on-site with speed and precision.
Off-site manufacture doesn’t follow a single model – and that’s exactly what makes it so useful. It can take many forms, from pre-assembled mechanical smoke extract fan pods and balconies to panelised façade systems, volumetric bathrooms, kitchens, or even complete apartments. And that’s just the start.
Whether it's whole buildings or critical components, industrialised construction is about shifting complexity away from site and into the factory.
The benefits are hard to ignore:
Speed: Shorter programmes, faster installs
Safety: Fewer site hours, less working at height
Certainty: Components tested, signed off, and delivered with confidence
Sustainability: Less waste, better material use, lower emissions
As site constraints tighten and demand keeps rising, building in the traditional way is becoming less viable. Add in an ageing workforce and an industry-wide skills gap, and suddenly the need to do more with less becomes business critical.
At Sertus, we’ve embraced off-site manufacture from day one. We design, build, wire, and test our smoke control products in-house – so when they land on your site, they just work. It’s safer for your teams, more efficient for your project schedule, and easier to coordinate with other trades.
Our approach supports industrialised construction by:
Removing risk from site installs
Simplifying sequencing with predictable deliveries
Improving reliability through factory-level Quality Assurance (QA)
Supporting design flexibility, with early engagement and BIM integration
Reducing environmental impact, by cutting on-site waste and transport emissions through batch manufacturing and consolidated deliveries
Whether you're an installer trying to stay on track, a contractor balancing logistics, or an architect pushing for performance and aesthetics, off-site is your answer.
If you want to deliver better outcomes for your clients, and make your installs easier and more predictable, we’re here to help.